Total Projected Annual Savings
$1,200,000
per year
Based on current production volume of 200M pieces/year
467%
Year 1 ROI
4 mo
Payback Period
$280K
Implementation Cost
$3.2M
3-Year NPV
đ° Value Drivers Breakdown
Changeover Time Reduction
42% fewer changeovers through intelligent sequencing
$420K
OTIF Improvement
From 85% to 97.2% - reduced penalties and expediting
$340K
Planning Efficiency
8 hours â 3 minutes per planning cycle
$180K
Capacity Utilization
+8% effective capacity through better scheduling
$260K